Every Industry.
Every Part.
On Demand.
Aerospace. Medical. Automotive. Defence. Industrial. All produced on EOS SLS, Markforged, and Formlabs platforms — no tooling, no MOQ, delivered in days.
Aerospace & Aviation
High-performance structural and interior components for commercial and private aviation. Complex geometries, lightweight materials, and full production documentation on every part.
Medical & Healthcare
Medical applications demand dimensional accuracy, biocompatible materials, and sterilisable surfaces. SLS delivers complex geometries — prosthetic sockets, surgical instrument housings, and patient-specific components — without tooling.
Automotive & Motorsport
Automotive and motorsport applications require fast turnaround, functional performance, and the ability to iterate rapidly. SLS delivers production-quality parts — from functional prototypes to low-volume production components — without tooling delays.
Defence & Industrial
Defence and industrial applications demand parts that perform in harsh environments — temperature extremes, chemical exposure, mechanical stress. Glass-filled and high-performance grades deliver the durability required.
OEM Discontinued It.
We Reproduce the Replacement.
When an OEM discontinues a part — in any industry — operators face a choice: pay premium prices for dwindling stock, or find an alternative. EmAero is that alternative.
Part Identification
Submit the OEM part number, drawing, or physical sample. We confirm SLS suitability and feasibility.
Reverse Engineering
Where no digital design data exists, we reverse-engineer from the physical part using structured light scanning or CMM measurement.
Material Selection
We select the optimal EOS-qualified material — matching or exceeding the original specification for strength, temperature, and chemical resistance.
Design for SLS
The part geometry is optimised for SLS production — wall thickness, feature resolution, and post-processing reviewed and adjusted.
Document & Produce
Every part ships with full traceability documentation — material certificates, dimensional reports, and batch records. The digital file is the permanent tooling.
The File Is the Tooling.
Once a part is qualified and approved, the design file replaces physical tooling permanently. Reorders require no re-qualification, no new tooling, and no minimum order. The part is available on demand — indefinitely.
Have a Part in Mind?
Submit the part number, drawing, or description. We'll confirm SLS suitability and production feasibility within 48 hours.